Kawasaki mule 2510 problems.

2510 Mule Converter Driven Pulley Disassembly. I have a 2002 diesel 2510. The spring in the driven pulley in the torque converter is broken. I have bought a new spring and other parts to overhaul it. Problem is I can't get it apart. I have a maintenance manual and I'm trying to follow the instructions there.

Kawasaki mule 2510 problems. Things To Know About Kawasaki mule 2510 problems.

Electronic Power Steering Units And Complete Kawasaki Mule EPS Kits. Everything Kawasaki Offroad. 2544 American Drive. Appleton, WI 54914. Mon-Fri 8:00AM - 6:00PM CST. Sat 9:00AM - 3:00PM CST.I have a 1998 2510 mule. had it for 13 years and no major problems. got to the camp fri turned it over and fired right up. It ran for 15 seconds made a weird pop (not backfire)nosie and died. tried cranking it again and got nothing. pulled the spark plugs and both have fire. checked the fuel pump its good. opened the Cylinder head covers and ...May 27, 2023 · It is a common Kawasaki Mule 2510 problem but it is relatively easy to deal with. Possible causes of engine overheating are: Malfunctioning sensor. Faulty or worn out radiator. Low coolant level. Clogged or leaking coolant tank. Faulty or worn out thermostat. Faulty or worn out cooling fan. Water pump may be damaged. Brand name full windshields - $200 to $350. Premium glass or hard coated windshields - $400 to $600+. Splitting the difference, plan on budgeting $200 to $300 for a decent full polycarbonate windshield for your Mule from a reputable brand. This will deliver good protection and durability without breaking the bank.

Mule transmission linkage. I have a 2001 Mule that I think needs linkage adjustment. Shifting from low to reverse it doesn't always engage. In the past it always made a narly grinding sound from nuetral to forward or reverse if I didn't wait long enough for idle down. I know you need to be patient for idle down.So hear it goes. Located your fuel pump relay under the seat by the battrie. dissconnect it. Locate the black/white wire and the black/blue wire that comes off the wirring harness. Simply plug them together. The third wire that comes off the coils tape that connector off so it wont ever ground itself in the future.

48 posts · Joined 2010. #1 · Mar 11, 2013. Over the past 12-15 months my '97 Mule 2510 brakes have gradually lost brake pressure. The vehicle is currently at a dealer who has replaced the master cylinder, bleed the system several times and not observed any visual leaks at hoses or wheel couplings.

Valve adjustment on Kawasaki FD620 D. This motor is on a Woods ZT mower but I believe JD used it also on their 4 series tractors. Anyway.. Wanting to adjust valves on a fd620d. Not sure how the cylinders are numbered meaning which is #1 and #2 as viewed from the flywheel. I know the specs and seen the timing marks but just want …2004 Kawasaki mule 3010 Brake Problems. ... I have a 2004 Kawasaki mule 3010 ,when I give it gas to go it won’t it’s like the emergency brake is on. any idea . ... I had one on my 1996 2510 do that. At first, backing out of the barn, it seems to drag, then roll fine. Then it progressed to the rear wheel not turning in reverse, but freeing ...Here are the problems: 1. when you start it you cannot accelerate without it trying to die. When it warms us some it accellerates better. 2. When you are running at a pretty good speed it dies. It will restart but the acceleration problem returns. I have installed new Carb, a new gas tank, new fuel filter, and a new fuel pump.Worn, Damaged, or Dirty old carburetors cause a variety of running and idling problems. Fits: 1994-2000 Kawasaki Mule 2500; 1993-2000 Kawasaki Mule 2510; 1993-2000 Kawasaki Mule 2520. See more. Product information . Technical Details. Manufacturer ‎Kawasaki : Brand ‎Powersports Authority : Is Discontinued By ManufacturerTitle. 0 Mule 2510 4X4 Front Suspension Parts Diagram. Author. Kawasaki Motors Corporation U.S.A. Subject. Vehicle Parts Diagram.

2510 4x4 Mule KAF620-A1, Knocking sound from Drive Converter. I am not a mechanic, but I try! I have this on-going restoration project of which I think has come a long way since resurrecting this 2510 4x4 Mule from its grave. I've worked this mule from the "Front Final Drives to the Rear to include the electrical, heads, carb, etc."

M MATI Wheel Cylinder Brake Shoe Front Rear All for Kawasaki Mule 1000 2010 2020 2030 2500 2510 2520 3000 3010 3020 4000 4010 43092-1053 43092-1054 41048-7501 41048-1132. ... There was a problem filtering reviews right now. Please try again later. Kenny Berrey. 5.0 out of 5 stars love it. Reviewed in the United States on November 11, 2023.

NEW. 2024 Ninja 500. NEW. 2024 Ninja ZX-4RR 40th Anniversary. Ninja ZX-4RR 40th Anniversary Edition Performance. NEW. 2024 Ninja ZX-4RR. Ninja ZX-4RR Performance. 2023 Ninja 400.The Kawasaki Mule 3010 is a robust and versatile utility vehicle known for its dependability in a variety of work environments. Despite its durability, like any mechanical vehicle, it faces its share of issues over time. Understanding common problems and identifying possible solutions is crucial for maintaining the Mule 3010’s performance and …The six most common problems you’ll encounter as a Mule 4010 owner are: DFI Light Problem. Throttle Body Issues. Chattering From Front Differential. Starting Problems. Shifting Problems. Faulty Fuel Pump. This guide will detail each of them, along with what usually causes them and proven fixes.I have a 2000 2510 4x4 gas Mule. This problem started slow and got worst as time went by. When that was going on, if you continued to bump the ign switch the starter would engage at some point and would start right up. Finally the starter would not engage at all no matter how many times you bumped it. The starter would/will spin, the gear (on ...Replacement for Kawasaki Mule 2510 KAF620A 4x4 1997. Replacement for Kawasaki Mule 2510 KAF620A 4x4 1996. Replacement Part Number: 15003-2509. Package include: ... There was a problem filtering reviews right now. Please try again later. edmund john strawbridge. 5.0 out of 5 stars Happy with this product.2 posts · Joined 2012. #1 · Oct 15, 2012. I have looked through the forums and had no luck finding help. So please help. My 610 Mule has no power at the key switch. So it does not start or the lights do not come on when key is on. The battery is charged and still has wires connected. I checked the 2 fuses that are near the battery the both ...Tractor. Kubota L3830GST, B7500HST, BX2660. Formerly: Case 480F LL, David Brown 880UE. Try the same run with the cap loose. If the tank is full and the cap vent is partially plugged it could do that. Aaron Z. Nov 19, 2013 / Help troubleshoot Mule 2510 Diesel fuel problem KAF950-A #3. OP.

Compatible/Replacement for KAWASAKI MULE 2510, 3010, 4010 DIESEL Throttle Cable New - OEM # 54012-1613. 3.8 out of 5 stars. 4. $25.00 $ 25. 00. FREE delivery Apr 17 - 19 . Or fastest delivery Tue, Apr 16 . Kawasaki Mule Gas 4000/4010 Throttle Cable NEW Aftermarket - Replaces 54012-0251.Overheating problems are often caused by clogged radiators and engine problems. However, if these are not the issues in the case of your Kawasaki Mule then you can just use heat absorbent shields for the seats. 6. Rattling Noise Problem. UTV is already a vehicle that makes a noise when it just runs normally.'93: Kawasaki MULE 2510 and MULE 2520. Never one to rest, Kawasaki was back at it again in 1993. This year the world was introduced to the MULE 2510. It had a larger and more powerful liquid-cooled 617cc V-Twin engine and four-wheel drive. A heavy-duty carrying capacity and tilting cargo bed meant it was quickly recognized as top of the line.3787 posts · Joined 2007. #6 · Aug 15, 2011. The 2510 uses a double pulsing coil system to excite the ignitor. The 3010 uses a single pulsing coil. The field excitement from the power source, the stator (charging coil) is also incompatible between the two systems, so the ignitors are also unique and not interchangeable.Remove the wheel cap to expose the hub nut and cotter key. Put it in gear and have an assistant work the throttle. If the hut turns and the hub doesn't, you need a new hub. Aside from that, the only thing I can think of aside from a transmission problem (which is rare), is the diff lock cable being out of adjustment.

Jul 4, 2014 · Mule 2510 Fuel Delivery Problem. I have a heavily used 2510 Mule that has developed a problem where it will not start due to no fuel getting pumped to the carb. After diagnosing the fuel pump, it had failed and would not run. I replaced with a new one. Here I'm sharing the 5 most common problems of the Kawasaki Mule Diesel Engine. So without wasting any time, let's dive in. 1. Throttle Body Issues. A popular issue with the Mule engines is the throttle bodies. There is a possibility that the sensor can be damaged; thus, it may not work.

Kawasaki says the deflection range is: Belt Deflection Standard: 22 ∼ 27 mm (0.87 ∼ 1.06 in.) On the stock clutch setup, having a loose belt does seem to make it easier to get the belt slipping, but with any aftermarket clutch, you would probably break a loose belt before a loose belt would start causing a lot of slippage IMHO. I think the ..."Kawasaki's answer: "Live With It". The problem is that Kawasaki has an electric fuel pump in the Mule that provides too much pressure for the float/needle to shut off the gas flow. I fixed my 2510 by buying a Holley fuel pressure regulator (#12-804) 1-4 lb pressure (not the higher pressure regulator)(reviews don't like the Mr. Gasket regulator).#1 · Sep 24, 2006. I have a heavily used 2510 Mule that has developed a problem where it will not start due to no fuel getting pumped to the carb. After diagnosing …A brake drum puller works just fine, or a length of chain attached to opposing lugs and whipped like snap the whip, will pop them off once the nut is off and the rust is suitably dissolved. To get really tough rust to release make a mixture of 50% acetone and 50% automatic transmission fluid, and keep it soaking for a couple days.Valve (S)/Camshaft (S) Water Pump. Wheels/Tires. The power to find and order OEM parts at your fingertips: simple, fast, and convenient! Shop our large selection of 2007 & Prior Kawasaki MULE 2510 (KAF620-A1) OEM Parts, original equipment manufacturer parts and more online or call at (231)737-4542. Kawasaki Motors Corp., U.S.A. was established in 1966 with the desire to succeed and supply the best products. The company expanded from motorcycles to personal watercraft then to ATVs and side-by-sides by the 1980s. Kawasaki produces two adult ATV models and two for younger riders. Brute Force 300 features a mid-size engine that can get you ... Here are the problems: 1. when you start it you cannot accelerate without it trying to die. When it warms us some it accellerates better. 2. When you are running at a …wllshaw Discussion starter. 2 posts · Joined 2023. #1 · Aug 11, 2023. I am having problems with my 2510 Mule back firing when running. There is also the smell of excessive gas fumes. I am assuming the carb is running too rich. How do I adjust the fuel to air mixture?The KZ1000 is a Kawasaki 1,000 cc motorcycle used by police officers. A motorcycle with a 1,000 cc displacement is one of the fastest motorcycles you can buy, which is why police o...how to mule transmission teardown 3010/2510what happens with no oil and not built right. Please smash that like button it really helps me and this channel ou...

Kawasaki Teryx Pros and Cons. With a higher ground clearance, higher top speed and more power, the Kawasaki Teryx has a lot going for it. Just like the Mule, the Teryx comes standard with a fantastic three-year warranty -- which most owners say is great to have, but rarely needed to call upon. Over and over owners have said they couldn't ...

Good morning! Yesterday while driving my Kawasaki 2510 Mule I experienced an abrupt power loss on flat ground and then the engine died. At first I thought I was out of fuel and so I left the machine to get fuel. Well, when I returned I discovered it still had plenty of fuel and re-started the engine just fine 30 minutes later when I returned.

Kawasaki 2002 Mule-2510 blows 20A fuse after a period of use. Has happened at least twice. Mule will start and run OK for some time then unexpectedly blow 20A fuse again in the starting circuit.SOLD Please enjoy Mainland's look at this pre owned 1999 Kawasaki Mule 2510 4X4. Mainland Cycle Center is located in La Marque, TX just outside of Houston, ...3787 posts · Joined 2007. #2 · Jan 7, 2011. Check relay part #27002, fuel cutoff relay part #27034, and all the wiring harness terminals for corrosion. Also check you key switch. Residual 2 volts indicates a shorted relay or key switch. Spark once then quits sparking sounds like the igniter has failed.If you're saying your oil pressure relief valve was missing components and you ran the engine that way then you've got problems. Do a compression check per the manual. If it's low that will explain the excessive crankcase pressure (blowby). The missing relief valve components would explain the shot out rings. And bearings. And camshaft lobes.Resolving Kawasaki Mule Idle Problems. Addressing idle problems in Kawasaki Mules depends on the underlying issue. Common solutions include: Replacing air filters. Changing spark plugs. Cleaning or replacing the throttle body. Fixing or replacing any vacuum leaks. Seeking professional engine repairs when necessary.0 Mule 2510 4X4 Water Pump Parts Diagram. M. ITEM NAME. PART NUMBER. QUANTITY. 3.Make sure that the radiator (radiators) are clean i.e. air can pass through them. An air lock in the cooling system will make a Mule overheat every time. Make sure that you have followed the instructions by the book when changing the coolant. Otherwise put a new fan switch (switches) on the radiator (s). Like.1998 2510 Pulse Coil Replacement. Hi all, new member here, long time grease monkey. I just picked up a 1998 2510 Mule, KAF620. Mice got to the wiring and ate the pulse coil and generator harness flush to the cover, so I just finished pulling the driveshaft and surveying the damage.First make sure your battery is good, even though the lights come on doesn't mean it is strong enough to turn it over. If the starter turns when jumped directly then you know you have an electrical problem, either fuse, switch, rely or wiring. Hope it turns out to be simple, I had to replace my starter. If that is the problem an aftermarket ...

3787 posts · Joined 2007. #2 · Feb 26, 2013. To clean the carburetor you must get them completely disassembled, including the idle air and pilot jets, and clean all passages. Avoid compressed air beyond what one of those keyboard cleaner cans produce, or you can blow out passage blocks and ruin the carburetor.Aug 29, 2012. #1. Yeah this one is 10 years old now so i"m sure they wont warranty it but it also had a broken crankshaft. I bought it that way, It kinda looks like it hadnt had the oil changed and it was abused. But the parts are really expensive for it. To rebuild it i"m looking at over $1500. D.It will be necessary to remove both cooling system caps (one on the radiator and the other on the filler tube back by the engine) as soon as the recovery tank drains. Then just let it drain, refill and drain again to flush, then refill with new coolant. If toys will get me in the door when it is time to go, I have it made! S.Kawasaki Mule Discuss the multi purpose Mule within. New Thread Subscribe . Filters ; Page 1 of 30. 1. 2. 3. 11 > Last » Threads in Forum: Kawasaki Mule. Forum Tools ... 2002 2510 parts compatibility. Flesh Wound on 02-04-2024. 02-04-2024 07:37 PM by Flesh Wound. 0. 243. 2007 Mule Trans 4x4 3010 plastic.Instagram:https://instagram. verizon business internet gatewayfairfield ct breaking newsparker thatch o maticregal movies apply Feb 26, 2021 · A forum community dedicated to Kawasaki Motorcycle owners and enthusiasts. Come join the discussion about performance, modifications, troubleshooting, maintenance, off-road, touring, street bikes, and more! Mule 2510-98 model--overheating. I have done everything I can think of to solve this problem-removed thermstat,replaced water pump,checked radiator caps,flushed water system,removed all hoses for inspection,installed temp guage,bled air from system,jumped fan to run constantly. This mule will circulate water just fine for some time then stops ... good feet store cranberry township pawalmart health ocoee 45 posts · Joined 2012. #4 · May 28, 2012. Well, I now have fire to the rear cylinder of the Mule. I know in an earlier post that I reported the secondary wiring being "open" on the rear coil but after removing both coils and placing them on the bench I came up with the following readings: Rear Coil. Secondary 9.73K ohms. nj acms Dec 27, 2004 · mule 2510. I bought a 2510 new, fan blade on heater slung a blade off, linkage was not adjusted correctly on 4 wheel drive, kept popping like it was going to breake somthing,rear diff. did not have oil in it. I had to buy it on my own. Speaking of oil, ever 12-15 hours crankcase oil has to be changed because gas is in it. I have drained out 3 qt. Additionally, using high-grade diesel specifically for the Kawasaki Mule 2510 engine is crucial. We recommend using premium-grade diesel for optimal performance. ... Some common problems with Kawasaki Mule include issues with the gears, such as difficulty shifting or grinding noises. Additionally, problems related to the size of the …I have a 1998 2510 mule and it just started getting water in the oil. And in a big way. Filed the water reservoir and drove about two miles and the reservoir was abot half empty. Checked the dipstick and the oil was milky and way up the stick. Drained the oil and removed the filter all milky. Was told that the water pump has gone bad.